Plastic Film PP PE PET Recycling granulator with compactor
1. introductionThe BX series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process.BX series machine is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by BX series machine are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.
2.Specifications:
| Model Name | BX series |
| Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| Final Product Shape | Pellets/ Granules |
| System Composition | Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo |
| Output Range | 90kg/h-1200kg/h |
| Feeding Device | Belt conveyor (standard), Rolls hauling off device (Optional) |
| Compactor Volume | 300-1400 Liters |
| Screw Diameter | 65mm-200mm |
| Screw material | 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional) |
| Screw L/D | 28/1, 30/1, 33/1, 36/1 (depending on features of recycles) |
| Barrel's Heating | Ceramic heater or Casting Aluminum heater or Electromagnetic heating |
| Barrel's Cooling | Air cooling through fan blowers |
| Vacuum Degassing | Double vented degassing (Standard) or single vented degarssing |
| Pelletizing Type | Water ring die-face hot pelletizing |
| Voltage Standard | Depending on project's location |
| Optional Devices | Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| Delivery Time | 60 days after order takes effect. |
| Warranty | 13 months since date of bill of lading |
| Technical Service | Project design, suggestion on factory construction, installation and commissioning |
3. Series Plastic recycling PE PP Film Granulating machine:
| Model | Diameter of screw | PE capacity | PP capacity |
| BXB2-100 | Φ100mm | 100-150kg/h | 90-120kg/h |
| BXBJ-100/100 | Φ100/100mm | 100-150kg/h | 90-120kg/h |
| BXB2-120 | Φ120mm | 200-250kg/h | 180-200kg/h |
| BXBJ-120/120 | Φ120/120mm | 200-250kg/h | 180-200kg/h |
| BXB2-150 | Φ150mm | 280-350g/h | 250-300kg/h |
| BXBJ-150/150 | Φ150/150mm | 280-350g/h | 250-300kg/h |
| BXB2-180 | Φ180mm | 380-420kg/h | 320-360kg/h |
| BXBJ-180/180 | Φ180/180mm | 380-420kg/h | 320-360kg/h |
| BXB2-200 | Φ200mm | 450-500kg/h | 380-400kg/h |
| BXBJ-200/200 | Φ200/200mm | 450-500kg/h | 380-400kg/h |
BXC Series Plastic PE PP Film Granulating Line-Compactor type
| Model | Diameter of screw | PE capacity | PP capacity |
| BXCG-85 | Φ85mm | 150-200kg/h | 100-150kg/h |
| BXCG-85/85 | Φ85/85mm | 150-200kg/h | 100-150kg/h |
| BXCG-100 | Φ100mm | 280-350kg/h | 250-300kg/h |
| BXCG-100/100 | Φ100/100mm | 280-350kg/h | 250-300kg/h |
| BXCG-130 | Φ130mm | 480-550kg/h | 400-500kg/h |
| BXCG-130/130 | Φ130/130mm | 480-550kg/h | 400-500kg/h |
| BXCG-160 | Φ160mm | 650-800kg/h | 600-750kg/h |
| BXCG-160/160 | Φ160/160mm | 650-800kg/h | 600-750kg/h |
| BXCG-180 | Φ180mm | 800-1200kg/h | 750-1000kg/h |
| BXCG-180/180 | Φ180/180mm | 800-1200kg/h | 750-1000kg/h |
4.Working steps of the pelletizing system
2.Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
3.Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
6.Quality Control(plastic machine): 4.Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5..Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.· We have technical, engineer team design the sample machinery before enter into market
· Production QC team ensure the machine manufacturing quality
· We will running every machine after finished before shipment
· Optional choose by client running the machinery by material
7.Service System(plastic machine):
· Pre-sale: We given client the details technician offer, sign the sales contract etc.
· In-sales: We supply the details layout, installation instruction, technician support for the clients;
· After sales: We arrange engineer to install the machinery and training the workers for client;
· We have 24hours team to solve the after sales problem;
· We have free spare parts with the machine;
· We supply long term spare parts for every customer
· We always up date the new technology to every customer
8.Package and Loading
9.FAQ
YOU MIGHT INSTERESTED IN FOLLOWING QUESTIONS
1. Are you manufacturer or trading company?
We are a professional recycling machines manufacturer for more than 15years we supplying full technical support and solutions, timely and professional service, always effort on quality, honest, win-win business for every client.
2. How do you assistant to install the machine on worksite?
We are experienced on turn-key project, engineer and technicians will assistant client on construction, installation, commissioning.
3. How can I get spare parts for replacement in other countries?
Wearing parts like blades, it is necessary to buy with machine, other parts in stock could be delivery out by express if urgent or by sea within 5days.
4. Can I use mark machine with different LOGO and color?
Yes, please confirm details with sales.
5. Can your customers test the machines?
Before buying and after production before leaving factory, we test machine you interested or paid with specified materials, free of charge.
If you have any need ,pls feel free to contact with us.