recycling of very well washed wastes of agricultural LDPE film, HDPE film, PP film, LLDPE film.,Water-ring hot die LDPE film granulation machine HDPE film pelletizing machinery with vertical water-ring hot die face pelletizing way. It also can do with horizontal water-ring hot die face pelletizing way and wind cooling die face pelletizing way to meet the requirement of different material.
Material is cut,pre-dried,pre-heated,pre-homogenized and compacted in the shredding/compactor drum.
Many materials can be processed directly without need of the upstream pre-shredding,resulting in a dramatic reduction in operational costs.
Less power consumption cost per kilogram,high throughput,reduced floor space occupation and operator attendance
This line can be used to process wasted thermo plastics:
such as PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc. Like agriculture film/farm film and big bag.
Different screw design can produce different plastics.This is for hard or differend kinds of film.
Material types:Woven bag,printed LDPE film,film(rolls,loose,bundled),agricultural film waste,foamed plastics(EPS) and fibre,
Metal detector on the Belt conveyer
Customer can decide to install or not install metal detector on the belt. Metal detector can check the melt, if there is melt the detector will alarm and stop, peope chect out the melt and throw it way, and restart the belt conveyer again.
Machine detail parameter
|Item NO.||Item name||Quantity||Power|
|2||Φ85/33 single screw extruder||1 set||55kw|
|4||Hydraulic screen changer system||1 set||1.5kw|
|5||Water-ring die face cutting system||1 set||1.5kW|
|8||Wind transmission system||1 set||3kw|
|9||Storage Silo||1 set||---|
|10||Electrical control box||1 set||---|
The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
5. no air in the pellets.
6. The machine wih long life.
The advantages of the compactor
1. Counter current technology
Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
Higher flexibility and operational reliability with a variety of materials
Increased throughputs with the same plant size for more productivity
2. Smart Start
Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
1.Belt conveyer 2.Compactor 3.ML-85/33 single screw extruder
4.Hydraulic screen changer 5.Horizontal water-ring granulation system
6.Chute 7.Centrifugal dewatering
8. Vibration 9. Wind transmission system
How the machine works
The material is feeding into the compactor/cutter(Customer can choose to use belt converyer,whole film traction device and so on), material is cut, mixed, heated,dried, pre-compacted and buffered in the compactor/cutter. Then the hot, pre-compracted material will be filled continuously into the tangentially connected extruder. This upto the Counter Current technology.
Then material is plasticised and degassed in the extruder screw, next the material will be plasticised and melt in the screw, with the help of screen changer, the dirty impurity will be filter, the clean material will go though the screen changer and into the pelletizing system
Machine line(HDPE, LDPE, LLDPE,PP woven bags, PVC film PET film.etc, all kinds of these material can be done by this machine)
Belt conveyer: it will send the material into the compactor, if there is metal in the material , you can install one metal detector on the belt conveyer to check the materil
Belt material: PVC
Plank material: carbon steel,
Width of conveyer: 500mm
Compactor cutter (with Counter current technology, more material can be send to the mouth of the screw feeder, then the machine capaicty will be much highr)
it works by the running of rotary cutter, stable cutter and the rotary cutter cut the material and by friction the material will be compred. And with cutter base running the material can be better melt and flow into the extruder.
Material come though the screen changer and then come out from the die, water-ring hot die pelleting cut the material into pellets, then the material go into the chute, then Centrifugal dryer will dry the material, with the blower system, material can be instore in the silo. The screen changer diameter can be 200mm, 250mm,280mm,300mm,350mm, 400mm and other kinds, it upto customer requirement
Also can be horizontal water-ring pelletizing way
Blade for water-ring pelletizing line
Screen changer (we have plate screen changer, round bar screen chagner and no mesh sreen chagner)
No mesh screen chagner
The Finall pellets of these water-ring pelleting way
Machine in our factory Two stage machine for Indian Clinet
Pameter of such kinds of machine
|Type||L/D||Main power||Compactor power||Speed||Capacity(kg/h)|
1. We supply below necessary documents with the machine:
- Machine layout
- Electricity diagram
- Machine certificate
- General manual book/maintenance book
2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.
3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.
4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.
5. 24Hours service : Cell+86-13915707468